Product Overview & Custom Machining Peev Xwm
CovPem Teb Deck Roll Forming Tshuabhloov galvanized los yog ua ntej -tiav steel kauj mus rau hauv cov txheej txheem txuas ntxiv hauv pem teb decking rau kev sib xyaw ua vaj tse hauv pem teb. Cov kab ntau lawm no siv hydraulic 8-tuj uncoiler, coj noj coj ua, 26 lub chaw tsim khoom, gearbox kis tau tus mob, hydraulic txiav, PLC tswj, thiab peb -unit unpowered run-out rooj.
Tshooj tsim siv ob lub 18.5 kW motors thiab ncav cuag kwv yees li15-18m / min, nrog kev sib sau ceev tswj los ntawm kev tswj hwm zaus. Lub ntsiab ncej siv ib18 hli phab ntsa- phaj qauv nrog H450 nqaj, muab qhov rigidity xav tau rau daim ntawv txuas ntxiv - hlau ua.
Rau cov neeg siv khoom xav tau apem teb lawj yob txoj kev tshuab los ntawm Tuam Tshoj, lub tshuab kev teeb tsa tuaj yeem raug teev nyob ib ncig ntawm qhov xav tau qhov profile geometry, coil dav, qib steel, daim ntawv tuab, xuas nrig ntaus qauv, ua tiav vaj huam sib luag ntev, thiab kev ua haujlwm ntau lawm. Paub meej tias cov duab kos duab ua ntej cov menyuam thiab cov cuab yeej tsim tawm vim tias kev tsim cov kaum sab xis, suab, tav geometry, thiab cov khoom siv zog ncaj qha cuam tshuam rau cov menyuam tsim.
Cov menyuam txheej muaj26 chaw nres tsheb, nrog rollers tsim los ntawm45 # hlau, CNC-machined thiab tawv-chrome coated. Lub ntsiab shafts siv40Cr steel nrog ib txoj kab uas hla Ø95 mm, thaum HRB bearings txhawb kev sib dhos sib dhos.
Cov ntu txiav siv lub tshuab hydraulic nrogCr12 tshav kub- kho cov hniavthiab a5.5 kW hydraulic lub cev muaj zog. Lub PLC system cia li tswj ntau lawm, xuas nrig ntaus ntev, txiav ntev, thiab suav, nrog rau qhov ntev thiab xuas nrig ntaus tswj qhov tseeb ntawm± 2 hli.
Rau steel fabrication tsob nroj, ru tsev thiab pem teb -deck chaw tsim tshuaj paus, los yog lub tsev- khoom distributor, no configuration muab ib tug tswv yim ntau lawm txoj kev los ntawm coil tuav mus txiav - mus rau - ntev pem teb lawj panels yam tsis tas yuav tsum tau sib cais sib sau ua ke thiab txiav ua hauj lwm.
Profile Engineering thiab Custom Machine Configuration
Tsis txhob xaiv ib lub lawj hauv pem teb profile raws li cov ntawv nominal dav. Lub tshuab yuav tsum phim qhov tseeb rib geometry thiab qib steel.
Tej yam engineering inputs muaj xws li:
- Ua tiav profile kos duab nrog qhov ntev hauv mm
- Coil dav thiab zoo sib sau dav
- Steel thickness thiab yield zog
- Yuav tsum muaj kev sib sau ceev hauv m / min
- Vaj huam sib luag txiav ntev
- Punching-qhov geometry thiab suab
- Yuav tsum muaj ntau npaum li cas rau ib qho kev hloov
- cog hluav taws xob, xws li 415 V / 3 Phase / 50 Hz
- Yuav tsum tau downstream stacking lossis tuav cov khoom
Rau ibkev cai profile yob txoj kev tshuab, Tacon tuaj yeem teeb tsa cov chaw nres tsheb rau cov menyuam, ncej qhov ntev, kev teeb tsa tsav, hydraulic txiav peev xwm, PLC kev ua haujlwm, thiab kab layout nyob ib ncig ntawm ntu ntu.
Technical Specifications & Tshuab Parameters
| Parameter | Specification |
|---|---|
| Tshuab Hom | Pem Teb Deck Roll Forming Tshuab |
| Daim ntawv thov | Steel pem teb decking / structural pem teb lawj panels |
| Hom Uncoiler | Hydraulic |
| Uncoiler muaj peev xwm | 8,0t ua |
| Maximum Coil Dav | 1250 hli |
| Inner Coil Diameter | 508 ± 30 hli |
| Uncoiler caj npab | Nruab |
| Pub System | Kev pub mis nrog phau ntawv qhia |
| Main Lub cev muaj zog | 18.5 kW × 2 |
| Kev sib kis | Gearbox tsav |
| Ncej hom | Phab ntsa- phaj ncej |
| Phab ntsa Phaj Thickness | 18 mm |
| Main H-Beam Height | H450 hli |
| Tsim cov chaw nres tsheb | 26 chaw nres tsheb |
| Txoj kev ceev | 15-18m / min |
| Tswj ceev | Kev tswj ceev ceev |
| Roller Khoom | 45 # hlau |
| Roller Machining | CNC tshuab dhos machining |
| Roller Nto | Hard chrome coated |
| Main Ncej Khoom | 40 Cr steel hlau |
| Main Ncej Diameter | Ø 95 mm |
| Bearing Brand | HRB |
| Txiav Hom | Hydraulic txiav |
| Txiav Hniav Khoom | Cr12 |
| Txiav Hniav Kho | Kub kho |
| Lub cev muaj zog Hydraulic | 5.5 kW ua |
| PLC tswj | Tsis siv neeg |
| Tswj kom muaj nuj nqis | Tsis siv neeg |
| Punching Length Control | Tsis siv neeg |
| Txiav Length Control | Tsis siv neeg |
| Ntev / Punching raug | ± 2 hli |
| PLC Kev Tiv Thaiv Kev Tiv Thaiv | Pob tshab PC tiv thaiv |
| Tshuab Nres Thaum Punching / Txiav | Yog lawm |
| Tswj Voltage | 24 V |
| Main Hluav Taws Xob | 415V / 3 Phase / 50 Hz |
| Khiav- tawm rooj | Tsis muaj zog |
| Khiav-Table Quantity | 3 units |
Daim ntawv engineering:Cov khoom siv zaum kawg thickness thiab tawm los- muaj zog ntau yam yuav tsum tau lees paub rau tus neeg siv khoom qhov tseeb hauv pem teb profile thiab qib steel ua ntej tshuab fabrication. Cov menyuam geometry thiab kev tsim quab yuam tsis tuaj yeem teev cia tau los ntawm tuab ib leeg.
Mechanical Configuration: 26-chaw nres tsheb tsim nrog Gearbox kis
Txoj kev tsim yog qhov chaw ua haujlwm ntawm lub tshuab. Cov kab nrib pleb tuaj dhau los ntawm ib ntu ntawm cov chaw nres tsheb, nrog rau txhua qhov chaw nres tsheb qhia txog kev tswj hwm tus nqi deformation es tsis yog yuam kom ua tiav qhov profile hauv ib qho dhau los.
Cov26-chaw nres tsheb kev npajfaib cov txheej txheem load hla ntau theem. Qhov no yog tshwj xeeb tshaj yog muaj feem xyuam rau hauv pem teb lawj profiles uas muaj rov qab tav, nqaim rov qab seem, los yog sib sib zog nqus sib sau nta.
Cov kis tau tus mob sivgearboxes es tsis yog ib qho yooj yim saw - tsav kev npaj. Rau cov kab ntau lawm ua haujlwm tsis tu ncua, kev teeb tsa tsav cuam tshuam rau kev sib kis ntawm lub zog, synchronization, kev saib xyuas, thiab kev ruaj ntseg ntawm cov menyuam sib hloov.
| Tsav kev txiav txim siab | Gearbox kis tau tus mob | Cov saw hlau kis tau tus mob |
|---|---|---|
| Hloov Torque | Direct los ntawm geared tsav | Chain thiab sprocket |
| Synchronization | High mechanical sib xws | Nyob ntawm chain condition |
| Heavy forming load | Tsim nyog | Kev thov nyob ntawm |
| Kev tu txhua hnub | Gearbox lubrication thiab tshuaj xyuas | Chain nro, lubrication thiab hloov |
| Siab - lub luag haujlwm ntau lawm | Kev xaiv ntau | Ntau rhiab heev rau hnav |
| Kab configuration | Haum rau ntau- chaw nres tsheb sib sau | Feem ntau ntawm cov tshuab yooj yim |
CovØ95 hli 40Cr lub ntsiab ncejmuab cov neeg kho tshuab kev txhawb nqa rau cov menyuam sib dhos. Ncej txoj kab uas hla, qhov sib nrug ntawm cov menyuam, cov kabmob kev npaj, thiab cov khoom tso tawm lub zog yuav tsum raug ntsuas ua ke es tsis yog cov kev qhia tshwj xeeb.
Hydraulic Uncoiler: 8-Tuj Coil tuav
Cov kab pib nrog hydraulic uncoiler ntsuas rau ib qho8.0 tuj coil loadthiab lub siab tshaj plaws coil dav ntawm1250 hli. Cov kab uas teev nyob rau hauv yog508 ± 30 hli, thiab lub decoiler yog nruab nrog ib sab caj npab los txhawb nqa coil tuav thiab pub mis.
Coil tuav yuav tsum sib phim rau qhov tseeb coil loj, sawb dav, coil ID, thiab cov khoom siv. Ntau coil misalignment nyob rau sab nkag tuaj yeem hloov ncaj qha mus rau hauv ntu pub mis thiab cuam tshuam rau profile symmetry tom qab hauv kab.
Rau cov pab pawg neeg yuav khoom, cov kev qhia tshwj xeeb ntawm uncoiler yuav tsum tau kuaj xyuas qhov tseeb steel coil tus neeg muag khoom qhov ntim qhov ntev es tsis yog ntsuas los ntawm lub peev xwm ntawm lub tshuab nominal.
Hydraulic Txiav thiab PLC Length Control
Cov kab ntau lawm hauv pem teb sivhydraulic txiavnrog Cr12 cua sov- kho hniav. A5.5 kW hydraulic lub cev muaj zogmuab lub zog hydraulic txiav.
PLC tau tswj hwm:
- Ntau lawm ntau
- Punching ntev
- Txiav ntev
- Kev suav ntau
- Tsis siv neeg ntsuas qhov ntev
- Punching thiab txiav ua ntu zus
Cov teev ntev thiab xuas nrig ntaus tswj precision yog± 2 hli. Thaum lub sij hawm xuas nrig ntaus thiab txiav, lub tshuab nres raws li qhov kev khiav hauj lwm ib ntus.
PLC tswj vaj huam sib luag yog tiv thaiv nrog pob tshab PC khoom, thaum lub tswj Circuit Court ua haujlwm ntawm24 V. Lub ntsiab hluav taws xob specification yog415V, peb theem, 50 Hz, uas yuav tsum tau lees paub tiv thaiv qhov chaw teeb tsa lub zog tuaj ua ntej xa khoom.
[Duab ntxig (hauv qab PLC & Txiav): PLC tswj txee thiab hydraulic txiav chaw nres tsheb qhia Cr12 hniav sib dhos, hydraulic zog chav tsev thiab tus neeg teb xov tooj interface|Alt: PLC tswj hydraulic txiav system rau steel pem teb lawj yob txoj kev tshuab|Filename: pem teb-deck-machine-plc-hydraulic-cutting.jpg]
Roller Material thiab Surface Treatment
Cov txheej txheem rollers yog tsim los ntawm45 # hlau, machined siv CNC lathes thiab ua tiav nrog ib qho nyuaj -chrome txheej.
Rau kev yuav khoom thiab QA tshuaj xyuas, cov menyuam zoo yuav tsum raug ntsuas ntawm peb theem:
- Dimensional raug- profile- cov chaw tsim khoom yuav tsum sib haum rau cov duab kos duab pom zoo.
- Concentricity thiab alignment- roller geometry yuav tsum nyob twj ywm kom raug los ntawm cov chaw tsim khoom.
- Deg mob- nyuaj- kev kho chrome yuav tsum muab qhov chaw ua haujlwm tswj tau thiab txo qis hnav ncaj qha rau ntawm cov menyuam profile.
Cov menyuam txheej yuav tsum tau tsim tsuas yog tom qab qhov kawg profile daim duab thiab cov khoom specification tau pom zoo. Hloov cov ntaub ntawv tiav tom qab kev tsim cov menyuam tuaj yeem xav tau cov cuab yeej hloov pauv ntau.
Quality Control & FAT Standards
Kev lees txais lub Hoobkas yuav tsum tsom mus rau kev ntsuas lub tshuab ua haujlwm tsis yog qhov zoo li ib leeg. Rau ibpem teb lawj yob txoj kev tshuab, FAT txheej txheem yuav tsum xyuas cov neeg kho tshuab sib dhos, kev tswj hluav taws xob, tsim kev ruaj ntseg, txiav kev ua haujlwm, thiab ua tiav profile.
Mechanical FAT Checks
Kev tshuaj xyuas lub Hoobkas tuaj yeem suav nrog:
- Kev txheeb xyuas ntawm cov ncej qhov ntev thiab sib dhos
- Roller chaw nres tsheb alignment soj ntsuam
- Ncej thiab bearing kev kuaj xyuas
- Gearbox ua haujlwm
- Hydraulic system leakage soj ntsuam
- Uncoiler rotation thiab coil - tuav kev xeem
- Txiav hniav installation thiab txav mus kuaj
- Khiav - tawm ntawm lub rooj sib dhos
-
Kev Tshawb Fawb Kev Ua Haujlwm
Kev sim ntau lawm yuav tsum siv cov kev pom zoo steel thiab pom zoo profile kos duab.
Cov kws tshuaj ntsuam xyuas yuav tsum xyuas:
| Yam khoom FAT | Kev soj ntsuam tsom |
|---|---|
| Ua tiav dav | Sib piv nrog kev pom zoo kos duab profile |
| Rib geometry | Txheeb xyuas qhov pom pom qhov ntev |
| Profile ncaj | Tshawb xyuas raws lub vaj huam sib luag tiav |
| Profile twisting | Xyuas longitudinal alignment |
| Xaus deformation | Tshawb xyuas tom qab txiav |
| Txiav ntev | Txheeb xyuas qhov kev teeb tsa PLC |
| Punching txoj hauj lwm | Txheeb xyuas qhov programmed qhov ntev |
| Deg mob | Tshawb xyuas cov qhab nia thiab txheej txheej puas |
| Tshuab ceev | Txheeb xyuas qhov kev khiav hauj lwm ntawm 15-18 m / min |
| Kev khiav tsis tu ncua | Tshawb xyuas kev ruaj ntseg hauv kev tsim khoom |
Daim ntawv tshaj tawm FAT yuav tsum sau cov qib steel, thickness, coil dav, tshuab ceev, qauv qhov ntev, PLC nqis, txiav ntev, xuas nrig ntaus txoj hauj lwm, thiab txais txiaj ntsig. Qhov no tsim cov ntaub ntawv taug qab rau cov neeg yuav khoom engineering thiab QA pab pawg.
Yam Uas Muaj Ntau Lawm
A steel pem teb lawj yob txoj kev tshuabfeem ntau yog siv qhov chaw hauv pem teb decking yuav tsum tau tsim dua los ntawm steel kauj.
Cov neeg siv khoom zoo thiab cov ntawv thov suav nrog:
Prefabricated Steel Tsev
Pem teb lawj panels tuaj yeem muab tso rau hauv steel -thav duab lub tsev qhov chaw uas lub Hoobkas- tsim cov khoom tsim tau sib sau ua ke ntawm qhov chaw tsim kho.
Commercial thiab Industrial Buildings
Warehouses, workshops, factories, commercial buildings, and multi-level structures tej zaum yuav xav tau steel floor decking ua ib feem ntawm kev tsim kho hauv pem teb.
Kev tsim khoom siv tsev
Lub tsev- cov chaw tsim khoom siv tau siv lub tshuab ua cov kab ntau lawm hauv pem teb, muag txiav- mus rau - ntev panels los ntawm distributors, neeg cog lus, thiab kev tsim kho- cov khoom raws.
Steel Fabrication Cog
Cov chaw pabcuam hlau thiab cov khoom siv steel hlau tuaj yeem sib xyaw ua haujlwm hauv pem teb nrog lwm cov ntawv- cov khoom siv hlau.
Kev faib khoom siv
Cov khw muag khoom thiab cov chaw muag khoom hauv cheeb tsam tuaj yeem hais qhia lub tshuab raws li hauv pem teb lawj profiles feem ntau xav tau hauv lawv lub hom phiaj kev lag luam.
Factory Engineering thiab Kev Pabcuam Ntau Lawm
Xiamen Tacon Forming Machinery Co., Ltd. tau tsim nyob rau hauv2015thiab manufactures yob txoj kev khoom siv nyob rau hauv Suav teb.
Nws cov peev txheej ntau lawm suav nrog kev tsim tshuab, tsim khoom, xa khoom, kev txhawb nqa kev teeb tsa, thiab tom qab - kev muag khoom. Rau ib qhov project hauv pem teb, cov txheej txheem engineering yuav tsum pib nrog qhov ua tiav profile es tsis xaiv lub tshuab los ntawm cov ntawv teev npe dav dav.
Tus neeg yuav khoom tuaj yeem muab cov duab kos duab, cov khoom thickness, qib steel, coil dav, ntau lawm ceev, txiav ntev, xuas nrig ntaus, thiab cov lus qhia hauv zos. Cov khoom siv no tso cai rau lub tshuab teeb tsa los kuaj xyuas ua ntej tsim khoom.
Rau kev teeb tsa txawv teb chaws, cov lus qhia hluav taws xob tuaj yeem teeb tsa nyob ib puag ncig tus neeg siv khoom cog. Lub tshuab tam sim no specification muab rau cov qauv no yog415V / 3 Phase / 50 Hz,cu ib24V tswj voltage.
Vim li cas thiaj xaiv Tuam Tshoj Pem Teb Deck Roll Forming Tshuab?
Rau cov neeg xa khoom, cov chaw muag khoom, cov hlau- cov tuam txhab tsim khoom, thiab lub tsev- cov khoom tsim khoom, kev ntsuas kev lag luam yuav tsum them ntau dua li tus nqi yuav khoom.
Cov khoom tseem ceeb sib piv yog:
- Kev sib sau tiag tiag hauv qab cov khoom siv
- Coil dav thiab qhov hnyav muaj peev xwm
- Tus naj npawb ntawm cov chaw tsim khoom
- Cov ntaub ntawv yob thiab ncej
- Transmission configuration
- Hydraulic txiav system
- PLC muaj nuj nqi
- Ua tiav profile kam rau ua
- FAT txheej txheem
- Spare - khoom seem muaj
- Kev them nyiaj yug installation thiab commissioning
- Hluav taws xob compatibility
- Export packing thiab shipping npaj
A Tuam Tshoj pem teb lawj yob txoj kev tshuab chaw tsim tshuaj pausyuav tsum muaj peev xwm muab cov duab kos duab kos duab, tshuab layout, hluav taws xob specification, cov ntaub ntawv rau cov menyuam, cov qauv tsim, thiab FAT cov ntaub ntawv xav tau rau kev pom zoo ua ntej xa khoom.
FAQ
Qhov no hauv pem teb lawj yob txoj kev tshuab txheej txheem siab -lub zog steel yam tsis muaj profile twisting?
Lub 26- chaw nres tsheb tsim layout faib deformation hla ntau qhov chaw. Cov ntaub ntawv kawg qib thiab lub zog tawm los yuav tsum tau lees paub los ntawm kev pom zoo profile kos duab ua ntej cov menyuam fabrication. Profile twisting yog tswj los ntawm cov menyuam sib dhos, tsim-dhau tsim, ncej rigidity, thiab noj kom raug.
Lub tshuab hauv pem teb puas tuaj yeem ua ke tsis siv neeg xuas nrig ntaus ua ntej hydraulic txiav?
Yog lawm. PLC tuaj yeem tswj qhov ntev ntawm qhov punching, txiav ntev, ntau lawm, thiab suav. Lub tshuab xuas nrig ntaus, qhov qhov ntev, lub suab, thiab qhov sib lawv liag yuav tsum tau teev nrog cov duab kos kom lub xuas nrig ntaus thiab kev ua haujlwm tuaj yeem tsim ua ke.
Lub tshuab puas siv tau nrog 415 V, 3-theem, 50 Hz Hoobkas fais fab?
Yog lawm. Cov khoom siv hluav taws xob tau teev tseg yog415V, peb theem, 50 Hz,cu ib24V tswj voltage. Tus neeg yuav khoom yuav tsum paub meej tias qhov tseeb cog qhov hluav taws xob, zaus, theem teeb tsa, thiab kev tiv thaiv hluav taws xob ua ntej kev pom zoo ntawm lub tshuab zaum kawg.
Thov lub Hoobkas-Direct Floor Deck Tshuab Quote
Xa Tacon kojpem teb lawj profile daim duab, steel thickness, yield zog, coil dav, xav tau ntau lawm ceev, thiab txiav ntev. Pab neeg ua haujlwm engineering tuaj yeem tshuaj xyuas cov txheej txheem tsim thiab npaj cov tshuab tsim nyog thiab cov lus hais.
Xiamen Tacon txoj kev Machinery Co., Ltd.
Chaw tsim tshuaj paus & Exporter ntawm yob txoj kev tshuab txij li thaum 2015
Thov:Kev kos duab profile + cov khoom specification + lub hom phiaj tso zis
Tshuab:Pem Teb Deck Roll Forming Tshuab
Tsav:Gearbox kis tau tus mob
Ua kom ceev:15-18m / min
Hluav taws xob:415V / 3 Phase / 50 Hz
Uncoiler:8,0t ua
Tsim cov chaw nres tsheb: 26
Hu rau Tacon rau lub Hoobkas - nqe lus hais thiab tshuab layout.
Cim npe nrov: pem teb lawj yob txoj kev tshuab, pem teb lawj yob txoj kev tshuab chaw tsim tshuaj paus, pem teb lawj tshuab Tuam Tshoj, steel pem teb lawj yob txoj kev tshuab, hlau lawj txoj kev tshuab, pem teb decking tshuab, kev cai profile yob txoj kev tshuab, steel ncej tshuab, pem teb lawj tshuab Hoobkas nqi, Tuam Tshoj yob txoj kev tshuab tsum